HNA-HNA-26-0618-06B

DPC失效是MAX机型较为典型的一类故障,737MAX-FTD-31-19001有较为详细的论述。但在进近阶段出现安定面马达失去配平灯亮是2025年以来出现的一个新特征。由于安定面马达失去配平灯亮主要和FCC相关,但发生的案例飞机,FCC有V13、V14、V14.1的飞机,因此也排除了FCC软件版本问题导致的可能。由于多轮的沟通,波音均未能构建DPC失效和安定面马达失去配平灯亮之间的关联,需在出现新案例后,再提供案例数据分析。因此基于现有案例共性,作出讨论。

一、案例典型表现

1、STAB OUT OF TRIM灯亮

2、落地恢复显示源电门,右侧DU黑屏

3、OMF状态信息

4、当前故障信息

5、MDS MAINT PAGE— DISPLAYS

6、OMF信息与AHM监控一致

DFCS信息:A通道LEG1

B通道LEG1

60.32 Speed/Stab Trim

二、故障现象的共性分析

共性特征出现频次涉及案例
DSPLY SOURCE 2(显示源2故障)6/6全部案例
EEC备用灯亮5/620*S,22*J,22*G,22*X,13*7
右侧DU黑屏4/620*S,22*J,22*G,13*7
左侧ND无导航数据/MAP故障旗5/620*S,228J,208C,22*X,13*7
VTK(垂直刻度)故障旗4/620*S,22*J,20*C,22*X
STAB OUT OF TRIM灯亮6/6全部案例
GPWS INOP灯亮2/622*G,20*C
SPD LIM/NO AUTOLAND故障旗2/622*G

结论:故障现象的共性核心是DPC2失效引发的级联故障链:显示系统故障(SOURCE2)→ 右侧显示屏黑屏 → 左侧导航显示异常 → 安定面配平失控。

三、AHM监控信息的共性分析

AHM监控信息(共性)出现频次涉及案例
31-00242 DPC-2 HAS AN INTERNAL FAULT6/6全部案例
34-49201 DPC-2 EFIS CP FEEDTHRU 1 BUS INACTIVE4/620*S,22*J,22*X
31-00271 DPC-1 HAS NO INPUT FROM DPC-2 ON FIBER X-TALK CHANNEL B BUS5/622*J,22*X,20*C
31-90012 DPC-2 HAS NO OUTPUT ON MORE THAN ONE BUS4/622*J,22*G,22*X
31-00281 DPC-1 HAS NO INPUT FROM DPC-2 ON CHANNEL 1 X-TALK BUS3/622*J,22*X
31-00042 DPC-2 FAILED BIT ERROR RATE FROM F/O OUTBOARD (ROB) DISPLAY UNIT3/622*X,20*C

结论:AHM监控的共性是DPC2内部故障(31-00242)是核心告警,伴随DPC1与DPC2之间的X-TALK总线通信中断,以及EFIS CP FEEDTHRU总线失活。

四、OMP状态信息的共性分析

OMP/OMF状态信息(共性)出现频次涉及案例
DPC CROSSTALK BUS 激活状态6/6全部案例
DPC-2 HAS AN INTERNAL FAULT 未激活信息5/620*S,22*J,22*G,22*X,20*C
DPC-2 EFIS CP FEEDTHRU 1 BUS INACTIVE 未激活信息4/620*S,22*J,22*X,20*C

结论:OMP状态的共性是DPC CROSSTALK BUS始终处于激活状态,表明DPC1与DPC2之间的交叉通信总线存在持续的通信故障。

五、维护代码的共性分析

维护代码故障描述可疑部件出现频次
22-11375 LCL DPC REVERSION本地DPC转换MDS/DPC-26/6
22-11398 SMYDC DATA INVSMYDC数据无效SMYDC-26/6
22-11177 STAB MOTOR安定面马达PRI ELEC ACT-STAB TRIM5/6
22-11186 TRIM CMD RESPSE MON配平指令响应监控4/6
22-11022 BARO ALT INV气压高度数据无效3/6
22-11116/22-1114 NO MDS/DPC DATAMDS/DPC无数据MDS/DPC-22/6

结论:DFCS自检的共性是MDS/DPC-2和SMYDC-2是主要可疑部件,安定面马达(STAB MOTOR)相关代码频发,表明DPC2失效直接影响了安定面配平控制。

六、综合结论

1. 根本原因

DPC2(显示处理计算机2)内部故障是导致整个故障链的根本原因。

2. 故障传播机制

DPC2内部故障 (31-00242) → DPC1与DPC2交叉通信中断 (31-00271/281) → DPC2输出总线失效 (31-90012) + EFIS总线失活 (34-49201) → 右侧显示屏黑屏 + 导航数据丢失 → SMYDC-2数据无效 (22-11398) + DPC转换触发 (22-11375) → 安定面配平失控 (STAB OUT OF TRIM)

3.过程分析

典型的AHM报文按时间先后次序

状态信息故障信息
1316 103 00 DPC CROSSTALK BUS:31-00242 DPC-2 HAS AN INTERNAL FAULT |DETECTED BY: DISPLAY PROCESSING COMPUTER (DPC)-2
2316 302 02 DSPLY SOURCE 2 indication shows on PFD31-00242 DPC-2 HAS AN INTERNAL FAULT |DETECTED BY: DISPLAY PROCESSING COMPUTER (DPC)-2
3344 611 00 GPWS INOP light is on34-49201 DPC-2 EFIS CP FEEDTHRU 1 BUS INACTIVE|DETECTED BY:|GROUND PROXIMITY WARNING COMPUTER (GPWC)
434-45091TCAS RESOLUTION ADVISORY 2 STATUS DISCRETE INPUT FAULT FROM DPC-2|DETECTED BY: TRAFFIC COLLISION AVOIDANCE SYSTEM (TCAS)
531-14370DFDAU HAS NO INPUT FROM DPC-2 ON ENG 1 CH B BUS|DETECTED BY: DIGITAL FLIGHT DATA ACQUISITION UNIT (DFDAU)
631-14480DFDAU HAS NO INPUT FROM DPC-2 ON CLOCK-2 BUS|DETECTED BY: DIGITAL FLIGHT DATA ACQUISITION UNIT (DFDAU)
731-14390DFDAU HAS NO INPUT FROM DPC-2 ON ENG 2 CH B BUS|DETECTED BY: DIGITAL FLIGHT DATA ACQUISITION UNIT (DFDAU)
831-14110DFDAU HAS NO INPUT FROM DPC-2 ON MDS-GP1 BUS|DETECTED BY: DIGITAL FLIGHT DATA ACQUISITION UNIT (DFDAU)
934-21130ADIRU-L HAS NO INPUT FROM DPC-2 ON BARO CORR 2 BUS|DETECTED BY: AIR DATA INERTIAL REFERENCE UNIT (ADIRU)-LEFT
1034-22129ADIRU-R HAS NO INPUT FROM DPC-2 ON BARO CORR 1 BUS|DETECTED BY: AIR DATA INERTIAL REFERENCE UNIT (ADIRU)-RIGHT
1146-11107NFS-L HAS NO INPUT FROM DPC-1 ON ETHERNET SWITCH PORT 7 |DETECTED BY: NETWORK FILE SERVER (NFS-L)
1234-43105WXR PROCESSOR 1 HAS NO INPUT FROM DPC-2 F/O EFIS RANGE BUS|DETECTED BY: WXR PROCESSOR 1
1346-11108NFS-L HAS NO INPUT FROM DPC-2 ON ETHERNET SWITCH PORT 8 |DETECTED BY: NETWORK FILE SERVER (NFS-L)
1452-72018PSEU NO ENGINE 2 RUNNING RELAY SIGNAL
1527-31021DPC/DEU DATA INVALID|DETECTED BY: STALL MANAGEMENT YAW DAMPER (SMYD)-1
1634-31511MMR-1 HAS NO OMF INPUT FROM DPC-1 ON MDS-GP2 BUS|DETECTED BY: MULTI-MODE RECEIVER (MMR)-1
1734-31512MMR-2 HAS NO OMF INPUT FROM DPC-2 ON MDS-GP2 BUS|DETECTED BY: MULTI-MODE RECEIVER (MMR)-2
1846-12008NFS-L HAS NO INPUT FROM DPC-2 ON ARINC 429 RX PORT 8 |DETECTED BY: NETWORK FILE SERVER (NFS-L)
1934-62651FMC-1 HAS NO INPUT FROM DPC-2 ON DPC-FMC OUTPUT BUS |DETECTED BY: FLIGHT MANAGEMENT COMPUTER (FMC)-1
2034-62652FMC-2 HAS NO INPUT FROM DPC-2 ON DPC-FMC OUTPUT BUS |DETECTED BY: FLIGHT MANAGEMENT COMPUTER (FMC)-2

3. 关键结论

序号结论内容
1核心故障件:DPC-2是确定性故障源,6个案例100%出现31-00242告警
2级联影响:DPC2失效后,通过交叉总线(X-TALK BUS)影响DPC1,导致显示系统全面故障
3安定面配平失控的直接原因:DPC2失效→ SMYDC-2数据无效→ 安定面配平系统失去正确的数据输入→ 触发OUT OF TRIM警告
4故障发生阶段:多发生在巡航(Cruise)和进近(Approach)阶段,与飞行阶段无直接相关性

附案例汇总:

机号故障现象故障信息
20**出现DSPLY SOURCE2 ,EEC备用灯亮,右侧两个DU黑屏,左侧ND无导航数据,左侧ND显示MAP VTK,五边盲降截获后出现STAB OUT OF TRIM灯亮AHM监控有: MMSG 34-49201 DPC-2 EFIS CP FEEDTHRU 1 BUS INACTIVE MMSG 31-00242 Intermittent(2) DPC-2 HAS AN INTERNAL FAULT |DETECTED BY: DISPLAY PROCESSING COMPUTER (DPC)-2OMF状态信息有DPC1、DPC CROSSTALK BUS信息,当前有未激活信息31-00242 DPC-2 HAS AN INTERNAL FAULT |DETECTED BY: DISPLAY PROCESSING COMPUTER (DPC)-2,34-49201 DPC-2 EFIS CP FEEDTHRU 1 BUS INACTIVE,有激活的DPC CROSSTALK BUS信息。复位DPC1信息,恢复正常,测试正常。DFCS自检当前正常,历史B通道LEG1有22-11375 LCL DPC REVERSION信息(可疑部件MDS/DPC-2信息)、22-11398 SMYDC DATA INV(可疑部件SMYDC-2信息),历史A通道LEG1有22-11186 TRIM CMD RESPSE MON、22-11177 STAB MOTOR信息。
22**显示源2信息,右侧两个DU黑屏,左侧出现VTK和MAP故障旗.进近3000FT左右出现安定面配平OUT OF TRIM灯闪亮一次,过一会再次亮起AHM监控有: MMSG 31-01642 Intermittent(1) DPC-2 HAS NO INPUT FROM FMC-2 ON FMC RIGHT BUS|DETECTED BY: DISPLAY PROCESSOR COMPUTER (DPC)-2 MMSG 31-00242 Intermittent(5) DPC-2 HAS AN INTERNAL FAULT |DETECTED BY: DISPLAY PROCESSING COMPUTER (DPC)-2 MMSG 34-49201 Intermittent(2) DPC-2 EFIS CP FEEDTHRU 1 BUS INACTIVE MMSG 31-90012 Intermittent(1) DPC-2 HAS NO OUTPUT ON MORE THAN ONE BUS MMSG 31-01642 Intermittent(1) DPC-2 HAS NO INPUT FROM FMC-2 ON FMC RIGHT BUS|DETECTED BY: DISPLAY PROCESSOR COMPUTER (DPC)-2 MMSG 31-00271 Intermittent(1) DPC-1 HAS NO INPUT FROM DPC-2 ON FIBER X-TALK CHANNEL B BUS|DETECTED BY: DISPLAY PROCESSING COMPUTER (DPC)-1 MMSG 31-00281 Intermittent(1) DPC-1 HAS NO INPUT FROM DPC-2 ON CHANNEL 1 X-TALK BUS|DETECTED BY: DISPLAY PROCESSING COMPUTER (DPC)-1OMF状态信息有DPC1、DPC CROSSTALK BUS信息,当前有未激活信息31-00242 DPC-2 HAS AN INTERNAL FAULT |DETECTED BY: DISPLAY PROCESSING COMPUTER (DPC)-2,34-49201 DPC-2 EFIS CP FEEDTHRU 1 BUS INACTIVE,有激活的DPC CROSSTALK BUS信息。复位DPC1信息,恢复正常,测试正常。DFCS自检当前正常,历史B通道LEG1有22-11375 LCL DPC REVERSION信息(可疑部件MDS/DPC-2信息)、22-11398 SMYDC DATA INV(可疑部件SMYDC-2信息),历史A通道LEG1有22-11186 TRIM CMD RESPSE MON、22-11177 STAB MOTOR信息
22**右侧显示屏间歇性故障。稳定后出现DSPLY SOURCE 2故障,同时双发EEC、GND PROX灯亮SPD LIM和NO AUTOLAND故障旗出现。下降过程中,高度2700米左右,STAB OUT OF TRIM灯亮DPC CROSSTALK BUS信息,GPWS INOP灯亮,OMF有FDE:DSPLY SOURCE2、DPC CROSSTALK BUS、GPWS INOP、ENG 2 EEC C2和ENG 1 EEC C2,对应的激活的维护信息31-90012 DPC-2 HAS NO OUTPUT ON MORE THAN ONE BUS|DETECTED BY:|DISPLAY PROCESSING COMPUTER (DPC)-1|NETWORK FILE SERVER (NFS)-LEFT,复位DPC2跳开关信息信息消失。GPWS历史1段故障EFIS BUS INVALD,DFCS自检历史*STAB TRM*对应故障信息22-11177 STAB MOTOR,可疑部件PRI ELEC ACT-STAB TRIM,完成SPD/STB TRIM库测试通过,*NO AUTOLND*对应故障信息22-1116/22-1114 NO MDS/DPC DATA,可疑部件MDS/DPC-2 。*CRZ PB0V*对应故障信息22-11398 SMYDC DATA INV,可疑部件SMYDC-2。
22**显示源2故障,EEC备用灯亮。进近时安定面失去配平灯亮AHM监控31-00042 DPC-2 FAILED BIT ERROR RATE FROM F/O OUTBOARD (ROB) DISPLAY UNIT31-00032 DPC-2 FAILED BIT ERROR RATE FROM F/O INBOARD (RIB) DISPLAY UNIT316 302 02 DSPLY SOURCE 2 indication shows on PFD31-00271 DPC-1 HAS NO INPUT FROM DPC-2 ON FIBER X-TALK CHANNEL B BUS31-00242 DPC-2 HAS AN INTERNAL FAULT316 103 00 DPC CROSSTALK BUS: Status message shows31-00271 DPC-1 HAS NO INPUT FROM DPC-2 ON FIBER X-TALK CHANNEL B BUS31-00291 DPC-1 HAS NO INPUT FROM DPC-2 ON CHANNEL 2 X-TALK BUS31-00371 DPC-1 HAS NO INPUT FROM DPC-2 ON FIBER X-TALK CHANNEL A BUS31-00242 DPC-2 HAS AN INTERNAL FAULT732 611 51 EEC ALTN light: comes on- engine 131-90012 DPC-2 HAS NO OUTPUT ON MORE THAN ONE BUS732 611 52 EEC ALTN light: comes on- engine 231-90012 DPC-2 HAS NO OUTPUT ON MORE THAN ONE BUS维护信息如下: MMSG31-90012 Hard 飞行阶段:Cruise DPC-2 HAS NO OUTPUT ON MORE THAN ONE BUS|DETECTED BY:|DISPLAY PROCESSING COMPUTER (DPC)-1 MMSG31-01642 Intermittent(1)飞行阶段:Cruise DPC-2 HAS NO INPUT FROM FMC-2 ON FMC RIGHT BUS|DETECTED BY: DISPLAY PROCESSOR COMPUTER (DPC)-2 MMSG34-49201 Intermittent(1)飞行阶段:Cruise DPC-2 EFIS CP FEEDTHRU 1 BUS INACTIVE|DETECTED BY:|GROUND PROXIMITY WARNING COMPUTER (GPWC) MMSG31-00372 Intermittent(1)飞行阶段:Cruise DPC-2 HAS NO INPUT FROM DPC-1 ON FIBER X-TALK CHANNEL A BUS|DETECTED BY: (DPC)-2 MMSG31-00271 Intermittent(1)飞行阶段:Cruise DPC-1 HAS NO INPUT FROM DPC-2 ON FIBER X-TALK CHANNEL B BUS|DETECTED BY: (DPC)-1 MMSG31-00281 Intermittent(1)飞行阶段:Cruise DPC-1 HAS NO INPUT FROM DPC-2 ON CHANNEL 1 X-TALK BUS|DETECTED BY: (DPC)-1 MMSG31-00242 Intermittent(2)飞行阶段:Cruise DPC-2 HAS AN INTERNAL FAULT |DETECTED BY: DISPLAY PROCESSING COMPUTER (DPC)-2DFCS自检当前正常,A通道历史LEG1有22-11177 STAB MOTOB。B通道历史LEG1有22-11375 LCL DPC REVERSION(可疑部件MDS/DPC-2)、22-11398 SMYDC DATA INV(可疑部件SMYD-2)、22-11022 BARO ALT INV。
20** 右侧ND和PFD黑屏,左侧PFD有DISPLAY SOURCE2信息,左侧ND无航路显示,有VTK和MAP故障旗,EEC备用灯点亮,近地警告INOP灯亮。进近阶段STAB OUT OF TRIM灯闪亮AHM:31-00042 DPC-2 FAILED BIT ERROR RATE FROM F/O OUTBOARD (ROB) DISPLAY UNIT31-00031 DPC-1 FAILED BIT ERROR RATE FROM F/O INBOARD (RIB) DISPLAY UNIT316 103 00 DPC CROSSTALK BUS: Status message shows31-00242 DPC-2 HAS AN INTERNAL FAULT316 302 02 DSPLY SOURCE 2 indication shows on PFD31-00242 DPC-2 HAS AN INTERNAL FAULTOMF历史有DPC-2 HAS AN INTERNAL FAULT、DPC-2 FAILED BIT ERROR RATE FROM F/O OUTBOARD (ROB) DISPLAY UNIT、DPC-2 FAILED BIT ERROR RATE FROM F/O INBOARD (RIB) DISPLAY UNIT、FMC-2 HAS NO INPUT FROM DPC-2 ON DPC-FMC OUTPUT BUS、FMC-1 HAS NO INPUT FROM DPC-2 ON DPC-FMC OUTPUT BUS 信息。A通道历史LEG01段有22-11177 STAB MOTOR和22-11186 TRIM CMD RESPSE MON信息,B通道历史LEG01段有22-11022BARO ALT INV、22-11398 SMYDC DATA INV和22-11375 LCL DPC REVERSION信息,
13**右侧两个显示屏先闪烁,后出现DISPLAY SOURCE2故障旗,EEC备用灯亮.进近阶段STAB OUT OF TRIM灯灯闪亮当前状态有22-11116 NO MDS/DPC DATA故障信息,复位DPC2跳开关,再次完成DFCS自检测试,当前状态测试正常,A通道历史LEG01段有22-11177 STAB MOTOR和22-11186 TRIM CMD RESPSE MON信息,B通道历史LEG01段有22-11022 BARO ALT INV、22-11398 SMYDC DATA INV和22-11375 LCL DPC REVERSION信息

作者 zeng6350