737MAX飞机LEAP-1B发动机燃油喷嘴拆装

LEAP-1B 发动机的燃油喷嘴,也有积碳(结焦) 的安全隐患,尽管此问题可通过加装 CFM即将发布的 RBS 系统后得到解决,但当前的过渡阶段仍然面临定期更换全套(或部分)燃油喷嘴问题。此拆培训材料用于拆装步骤和安全方面的提醒。

737MAX的地扰控制故障

2023年5月,有MAX飞机反应MAINT灯亮。

状态信息1为SPOILER CONTROL CHANNEL ,相应维护信息为27-01330 GROUND SPOILER OUTPUT DRIVER SIGNAL IS OUT OF RANGE Detected by: SPOILER CONTROL ELECTRONICS (SCE);

状态信息2为GROUND SPOILER CONTROL,相应维护信息为27-01220 GROUND SPOILER CONTROL MODULE IS NOT IN COMMANDED POSITION Detected by: SPOILER CONTROL ELECTRONICS (SCE)。

复位P18-1 B4 和P6-1 A16跳开关故障依旧,整机断电后重新上电,故障依旧,27 – Spoiler Control, SYSTEM TEST, Ground Spoilers测试时发现地面扰流板升不起来,27 – Spoiler Control, OPERATIONAL TEST, SCE Test测试通过。

27-01330 GROUND SPOILER OUTPUT DRIVER SIGNAL IS OUT OF RANGEDetected by: SPOILER CONTROL ELECTRONICS (SCE)的可能性故障部件为:

(a)The ground spoiler control module, M2988.

(b)The ground spoiler control relay, R1169.

(c)The spoiler control electronics, M2940

(d)The problem with the wiring.

27-01220 GROUND SPOILER CONTROL MODULE IS NOT IN COMMANDED POSITION Detected by: SPOILER CONTROL ELECTRONICS (SCE)的可能性故障部件为:

(a)The ground spoiler control relay, R1169.

(b)The spoiler control electronics, M2940

(c)The ground spoiler control module, M2988.

(d)The problem with the wiring.

从故障信息看,SCE取的是GSCM的预位和控制电磁线圈的电流值,用于监控是否在可控范围。当不在范围时,就给出相关警告。从排故结果看,是R1169故障导致的。符合IFIM中关于27-01220的故障可能排序。SCE自检测试能通过,也表明SCE是没有问题的。关于GSCM内部液路作动原理课参看另外一篇关于扰流板无法收回的说明。

截止2023年6月,波音全球的统计数据如下

RECOMMENDATION:
27-02790 SPOILER FAULT OUTPUT DRIVER SIGNAL IS OUT OF RANGE:
Operators have reported SPOILER CONTROL CHANNEL status messages. Boeing finds these messages may occur during power up, often with maintenance message 27-02790.

To minimize the chance of dispatch delay, Boeing recommends to perform the following FIM based maintenance checks for occurrence of SPOILER CONTROL CHANNEL status message with MMsg 27-02790 (SPOILER FAULT OUTPUT DRIVER SIGNAL IS OUT OF RANGE):
– Use the OMF to perform the ground test 27 – Spoiler Control OPERATIONAL TEST, SCE Test.
-Refer to AMM Task 27-61-45-730-801 – Spoiler Control Electronics Self – Test.
-Note that the SCE ground test requires the Master Dim and Test (MD&T) be in the bright (BRT) position.
-Confirm the MMsg 27-02790 is cleared by the Ops Test.
-If cleared, the system is OK for dispatch.
-If the fault is still active, use FIM Task 27-61-00-810-922 to troubleshoot and diagnose the issue.

MEL dispatch relief is available for SPOILER CONTROL CHANNEL.
MEL 27-61-01-01 should be reviewed for applicability.

MITIGATION:
27-02790 SPOILER FAULT OUTPUT DRIVER SIGNAL IS OUT OF RANGE:
Boeing and the SCE supplier (BAE) are investigating the root cause of this message and assessing the appropriate Spoiler Control Electronics software change(s) to appropriately address these faults.

737MAX”ENG 1 0IL DEBRIS SENSOR”状态信息

2023年5月有飞机在关车后,出现“ENG 1 0IL DEBRIS SENSOR”状态信息,含义如下:

The EEC will set this message when the oil debris monitoring system (DMS) sensor is failed for 5 seconds.(a)This fault is only detected and annunciated by channel B.

代码为71-09001 “ONBOARD MAINTENANCE FUNCTION HAS NO INPUT FROM ENGINE-1 EEC”,737MAX-FTD-71-22002对该信息做过说明,如果将EEC置于TEST模式,则可以清除故障。同时波音建议如果发现MAINT灯亮,波音建议运营人
不要将MAINT灯与维护信息71-09001与/71-09011联系到一起,并采取进一步的排故来寻找MAINT灯亮的来源。

实际操作中,检查DMS都是0,给EEC通电后,维护信息消失。

状态信息,也可以参考MEL保留放行。

备注:该信息,AHM未有记录。由于改信息发生在关车后,同时结合71-09001维护信息,磁堵状态信息的出现,我们的理解是EEC断电时,使用EEC作为激励供电的断电次序引起的。可以考虑第一次不做排故当再次出现磁堵的信息时,对传EEC,和更换传感器。

后续:隔离位传感器故障。但排故过程较为曲折,因为第一次更换的传感器为故障件,后续又更换了EEC,量线等工作。

美西南737MAX飞机一号风挡裂纹

2023年5月14日,美西南航空公司一架注册号为N8701Q的波音737-8 MAX飞机执行WN-2367航班,从夏威夷火奴鲁鲁飞往加利福尼亚州圣地亚哥(美国),当时机组人员正以FL350高度在火奴鲁鲁鲁东北偏东约640海里的太平洋上空飞行,由于右前挡风玻璃的外层出现裂缝,机组人员决定返回火奴鲁霍。这架飞机维持了FL350高度飞行,并在起飞约3小时后安全降落在火奴鲁鲁。地面更换风挡,在12个小时后重新投入运行。

点评:737MAX和NG有同样的风挡结构和加温系统,缺陷类似。机队采用15000FH软时限,加风挡FC评级的方式,优先更换高风险的风挡。

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